VALDEL EC

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Detailed Engineering

Services

Detailed Engineering

We successfully implement a project visualized by our customer through Concept & or FEED definition, verifying the same, implement improvement opportunities, assess and incorporate Vendor’s suitable recommendations, constructability and operability requirements. Execute to meet equipment & material delivery and construction and commissioning as planned. Align and integrate interfacing projects and subcontractor.

FEED (Front End Engineering Design) documentation review, design calculations and analysis, preparation of data sheets, fabrication drawings, equipment layouts and piping general arrangements, earthing and lighting layouts, area classification drawings,instrumentation system architecture, logic diagrams, loop diagrams, technical specifications, piping isometrics, MTO’s. Etc developing the Plant operating manuals and Procurement engineering services such as RFQ, TBE, PR & Vendor document review comprises the activities in detailed engineering.

3D model review in the presence of EPC contractor, Customer / PMC and process licensor if any is done at various stages of the project. The final 3D model is delivered to the Customer at the end of the project. Through the course of engineering, the documents involved are transferred to external agencies and within Valdel EC through a state-of-the-art Electronic Document Management System.

Valdel EC has an excellent in-house team that is proficient to plan, execute and manage deliver quality detail engineering projects on time.

Process

Verification Of Basic Design Package
Perform A Simulation Study For Material & Energy Balance Check (If Required).
Site Survey As Applicable
Review/Update Heat And Mass Balances
Review/Updating Calculations
Verification Of Pump/Blower/Fans/Compressor Heads
PFD And P&ID Modification By Incorporating The Results Of Verification
Hydraulic Studies For Verification Of Line Sizes And Control Valve Pressure Drops
HAZOP Study- Participation, Incorporation And Close-Out Report
Incorporation Of HAZOP Recommendations In Process Design And P&IDs
Participate In Design And Model Review Meetings
Relief System Studies Including Verification Of Relief Load Calculations, Set Pressures, Flare Header Sizing, Etc
Review/Completion Of Equipment Data Sheets, Equipment Internals Like Trays, Demisters, If Required.
Providing Process Inputs To Other Engineering Disciplines
Tanks & Vessels PDS To Mechanical
Instrument Process Data Sheets To Instrumentation
Input To Electrical Load List
Input To Hazardous Area Classification Drawings
Carryout Technical Bid Analysis (TBA) And Give Recommendation For Purchase.
Carryout Vendor Drawing Review And Review Of Inter-Disciplinary Drawings/Documents.
P&IDs Finalization By Incorporating Manufacturer’s And Vendor’s Data And Interdisciplinary Detailed Engineering Details.
Preparation Of As-Built P&IDs
Preparation Of Pre-Commissioning, Commissioning And Operating Manuals
Coordination With Clients/Licensor/Vendors
Squad Check Of Inter Disciplines Documents
Participation In Project Review Meetings

Mechanical

Residual Basic Engineering
Request For Quotation (RFQ)
Vendor Offer Evaluation Involving
Preparation Of Technical Queries (TQ)
Technical Bid Evaluation (TBE)
Purchase Requisition (PR)
Vendor Drawing Review

Piping

Review And Updates Of Various Plans And Layouts
Review And Updates Of Project Specifications Related To Piping
Piping Design Detail Engineering
Flexibility Analysis For Critical Lines
Preparation Of Civil Loading Data, Civil Inputs Like Additional Steel Requirements
Support Design Based On Restraint Summary
Design Review Activities Like Clash Resolutions, Compliance To Statutory Requirements
Generation Of Isometrics, Piping GAD’s
Generation Of Piping Material Quantities

Civil & Structural

Design Of All Types Of Static & Dynamic Equipment Foundations
Design Of Technological & Process Structures, Pipe Rack Structures, Blast Resistant Buildings, Substation Building, Control Building And Their Foundations, Storage Sheds / Ware Houses With Supporting Crane Girders For EOT Crane Coming Under Various Industrial Plants.
Design Of Circular Platforms With Approach Ladder & Staircase For Vertical Columns, Reactors, Heaters Etc.
Design Of Retaining Walls, Reservoirs, Water Retaining Structures, Underground Valve Pits, Plant Roads, Pavements, Hard Standing, RCC Culverts, Pipe & Cable Trenches & Storm Water Drains For The Plant
3D Modeling (PDS/PDMS/SP3D) Of RCC & Steel Structures & Extraction Of GA Drawings
Bar Bending Schedule For RCC Drawings
Fabrication Drawings For Steel Work Using TEKLA Software
TEKLA 3D Model For Steel And Concrete Works
As-Built Drawings

Electrical

Electrical Design Basis
Single Line Diagrams / Load List
System Study (Load Flow, Short Circuit, Motor Starting Study, Arc Flash Study, Harmonic Study Etc.)
Equipment Sizing & Design Calculations
Relay Co-Ordination And Setting
Equipment Specification And Data Sheets
Procurement Assistance For Electrical Equipment (RFQ/TBE & Vendor Drawing Review).
Electrical Trace Heating And Cathodic Protection System
2D Layouts (Substation Equipment Layouts, Power, Lighting, Grounding And Cable Tray / Trench Layouts)
Hazardous Area Classification Schedule / Drawings
Control Schematic Diagrams & Interconnection Drawings
Cable Schedule & Bulk MTO
Factory Inspection (FAT)

Instrumentation

Instrument Design Basis/Criteria
Control Philosophy
Scope Of Work
Job Specification For DCS, ESD, PLC, FGS, Etc.
Job Specification For Instrumentation
Instrument Data Sheets
Control/Shutdown System Architecture
Control Room Layout
Typical Hook-Up Drawings
Instrument Schedules
Index I/O List Cable Schedule MTO
Sizing Of CV/PSV/FE/TW & Control Room Sizing
Cause Effect Chart / Interlock Logic Diagrams
Instrument Data Sheets
Installation Drawings
Instrument Installation Hook-Ups
Wiring Diagrams
Instrument Loop Diagrams
Layouts
Control Room Equipment Layout
Instrument Location Layout Plan
Instrument Cable Tray/Duct Layout
Fire & Gas Detector Layout
ESD/FSD And Fusible Plug Layout
MCT Layout

Pipeline

Pipeline Design Basis
Pipeline Scope Of Work
Pipeline Wall Thickness Calculation Report
Pipeline Stress Calculations At Road And Railway Crossings
Pipeline Stability Calculation
Pipeline Expansion Calculation
Pipeline Upheaval Buckling And Vacuum Design Calculation
Pipeline Hydrotest Plan
Pipeline Drying Calculation
Pipeline Seismic Analysis
Pipeline Material Take-Offs
Procurement Assistance Such As RFQ,TQ,TBA,PS And VDR For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tee, Field Joint Coating, Induction Bends, Mainline Valves, Casing Pipe, Insulators And End Seals
Data Sheet For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Mainline Ball Valves
Pipeline Material Specification For Line Pipe, Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Induction Bends, Mainline Valves, External Pipeline Coating, Field Joint Coatings, Concrete Weight Coatings.
Specification For Welding, Pipeline Construction, Inspection And Testing, Major Water Body Crossings By Trenching And HDD Method, Pipeline Crossing Road, Railway And Minor Water Crossings. Pipeline Pigging.
Pipeline Alignment Drawings
Pipeline Crossing Drawings And Typical Standard Drawings
Pipeline Route Map, Key Map And ROU Detail Drawing
Pipeline Station Approach Drawings
Pipeline Valve Pit Drawings
Vendor Document Review For HDD Crossings, Pipeline Pigging Including Caliper And Intelligent Pigging

DHDS For Visakh Refinery - L&T, Baroda
Songo Songo Gas To Electricity Project Lot-2 - L&T ECC, Chennai
GSPL Bharuch Jamnagar P/L Package-2 - Maytas Infra, Hyderabad
Vilayat At GIDC Spurline Proj Of GSPL - Advance Infrastructure
GSPL Bharuch Jamnagar P/L Package-1, Spread 2 - Essar Constructions, Mumbai
Muscat Sohar Products Pipeline Project (MSPP) / Oman Logistics Company (OLC) / Oman - Valdel LLC, Muscat / Oman
45 Pipeline Replacment Project - Kalpataru Power Transmission Limited, India
Reliance Jamnagar, DS & DP Malaysia, GAIL PATA Projects - R S Associates, Bangalore
Balance Of Plant And Utilities For LPG Import Terminal Facilities Project At Haldia Of M/S BPCL - KPTL
Engineering Services For POWER RECOVERY EXPANDER PACKAGE (Dprp) - RSA
Relocation Of NRC’s Plant In Mumbai - Chemtex, Bangalore
New Airline Fuel Depot Project For KAFCO - L&T ECC, Chennai
Cairn Energy - WISUII Pump Foundation Design - L&T Valdel, Bangalore
Ahmedabad Asset (PRP-AMD) Of ONGC - Kalpataru Power Transmission
Balance Of Plants_LPG_BPCL - Kalpataru Power Transmission Limited, India
Sulfur Block 2x29 TPD For Atyrau Refinery Phase II, Kazhakhstan - KazStroy, Gurgaon
Dangote Refinery And Petrochemicals Project - RS Associates, India
ERC, PRC, CGC- Compressors - RS Associates, India
Linde Sibur Inter Connecting Piping Project - RS Associates, India
Butane Treating Unit , EPCO, Texas - S&B Engineers & Constructors
HD-5 Propane Basic Engineering, EPCO, Texas - S&B Engineers & Constructors
C1513: Frac IV & V Project - S&B, Houston
ETP Frac II, USA - S&B, Houston
C1469 ETP Fractionator - S&B, Houston
MSQ Upgradation Project Of IOCL - Punj Lloyd, Gurgaon
Coke Drum System Package Of Bharat Oman Refineries, Bina/India - Naftogaz India, Noida
II Nd HDS Reactor At HPCL, Vizag - L&T ECC, Chennai
Ultra Low Sulfur Diesel Project Of CENEX, USA - S&B, Houston

Capabilities
Process
- Verification Of Basic Design Package
- Perform A Simulation Study For Material & Energy Balance Check (If Required).
- Site Survey As Applicable
- Review/Update Heat And Mass Balances
- Review/Updating Calculations
- Verification Of Pump/Blower/Fans/Compressor Heads
- PFD And P&ID Modification By Incorporating The Results Of Verification
- Hydraulic Studies For Verification Of Line Sizes And Control Valve Pressure Drops
- HAZOP Study- Participation, Incorporation And Close-Out Report
- Incorporation Of HAZOP Recommendations In Process Design And P&IDs
- Participate In Design And Model Review Meetings
- Relief System Studies Including Verification Of Relief Load Calculations, Set Pressures, Flare Header Sizing, Etc
- Review/Completion Of Equipment Data Sheets, Equipment Internals Like Trays, Demisters, If Required.
- Providing Process Inputs To Other Engineering Disciplines
- Tanks & Vessels PDS To Mechanical
- Instrument Process Data Sheets To Instrumentation
- Input To Electrical Load List
- Input To Hazardous Area Classification Drawings
- Carryout Technical Bid Analysis (TBA) And Give Recommendation For Purchase.
- Carryout Vendor Drawing Review And Review Of Inter-Disciplinary Drawings/Documents.
- P&IDs Finalization By Incorporating Manufacturer’s And Vendor’s Data And Interdisciplinary Detailed Engineering Details.
- Preparation Of As-Built P&IDs
- Preparation Of Pre-Commissioning, Commissioning And Operating Manuals
- Coordination With Clients/Licensor/Vendors
- Squad Check Of Inter Disciplines Documents
- Participation In Project Review Meetings
Mechanical
- Residual Basic Engineering
- Request For Quotation (RFQ)
- Vendor Offer Evaluation Involving
- Preparation Of Technical Queries (TQ)
- Technical Bid Evaluation (TBE)
- Purchase Requisition (PR)
- Vendor Drawing Review
Piping
- Review And Updates Of Various Plans And Layouts
- Review And Updates Of Project Specifications Related To Piping
- Piping Design Detail Engineering
- Flexibility Analysis For Critical Lines
- Preparation Of Civil Loading Data, Civil Inputs Like Additional Steel Requirements
- Support Design Based On Restraint Summary
- Design Review Activities Like Clash Resolutions, Compliance To Statutory Requirements
- Generation Of Isometrics, Piping GAD’s
- Generation Of Piping Material Quantities
Civil & Structural
- Design Of All Types Of Static & Dynamic Equipment Foundations
- Design Of Technological & Process Structures, Pipe Rack Structures, Blast Resistant Buildings, Substation Building, Control Building And Their Foundations, Storage Sheds / Ware Houses With Supporting Crane Girders For EOT Crane Coming Under Various Industrial Plants.
- Design Of Circular Platforms With Approach Ladder & Staircase For Vertical Columns, Reactors, Heaters Etc.
- Design Of Retaining Walls, Reservoirs, Water Retaining Structures, Underground Valve Pits, Plant Roads, Pavements, Hard Standing, RCC Culverts, Pipe & Cable Trenches & Storm Water Drains For The Plant
- 3D Modeling (PDS/PDMS/SP3D) Of RCC & Steel Structures & Extraction Of GA Drawings
- Bar Bending Schedule For RCC Drawings
- Fabrication Drawings For Steel Work Using TEKLA Software
- TEKLA 3D Model For Steel And Concrete Works
- As-Built Drawings
Electrical
- Electrical Design Basis
- Single Line Diagrams / Load List
- System Study (Load Flow, Short Circuit, Motor Starting Study, Arc Flash Study, Harmonic Study Etc.)
- Equipment Sizing & Design Calculations
- Relay Co-Ordination And Setting
- Equipment Specification And Data Sheets
- Procurement Assistance For Electrical Equipment (RFQ/TBE & Vendor Drawing Review).
- Electrical Trace Heating And Cathodic Protection System
- 2D Layouts (Substation Equipment Layouts, Power, Lighting, Grounding And Cable Tray / Trench Layouts)
- Hazardous Area Classification Schedule / Drawings
- Control Schematic Diagrams & Interconnection Drawings
- Cable Schedule & Bulk MTO
- Factory Inspection (FAT)
Instrumentation
- Instrument Design Basis/Criteria
- Control Philosophy
- Scope Of Work
- Job Specification For DCS, ESD, PLC, FGS, Etc.
- Job Specification For Instrumentation
- Instrument Data Sheets
- Control/Shutdown System Architecture
- Control Room Layout
- Typical Hook-Up Drawings
- Instrument Schedules
- Index I/O List Cable Schedule MTO
- Sizing Of CV/PSV/FE/TW & Control Room Sizing
- Cause Effect Chart / Interlock Logic Diagrams
- Instrument Data Sheets
- Installation Drawings
- Instrument Installation Hook-Ups
- Wiring Diagrams
- Instrument Loop Diagrams
- Layouts
- Control Room Equipment Layout
- Instrument Location Layout Plan
- Instrument Cable Tray/Duct Layout
- Fire & Gas Detector Layout
- ESD/FSD And Fusible Plug Layout
- MCT Layout
Pipeline
- Pipeline Design Basis
- Pipeline Scope Of Work
- Pipeline Wall Thickness Calculation Report
- Pipeline Stress Calculations At Road And Railway Crossings
- Pipeline Stability Calculation
- Pipeline Expansion Calculation
- Pipeline Upheaval Buckling And Vacuum Design Calculation
- Pipeline Hydrotest Plan
- Pipeline Drying Calculation
- Pipeline Seismic Analysis
- Pipeline Material Take-Offs
- Procurement Assistance Such As RFQ,TQ,TBA,PS And VDR For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tee, Field Joint Coating, Induction Bends, Mainline Valves, Casing Pipe, Insulators And End Seals
- Data Sheet For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Mainline Ball Valves
- Pipeline Material Specification For Line Pipe, Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Induction Bends, Mainline Valves, External Pipeline Coating, Field Joint Coatings, Concrete Weight Coatings.
- Specification For Welding, Pipeline Construction, Inspection And Testing, Major Water Body Crossings By Trenching And HDD Method, Pipeline Crossing Road, Railway And Minor Water Crossings. Pipeline Pigging.
- Pipeline Alignment Drawings
- Pipeline Crossing Drawings And Typical Standard Drawings
- Pipeline Route Map, Key Map And ROU Detail Drawing
- Pipeline Station Approach Drawings
- Pipeline Valve Pit Drawings
- Vendor Document Review For HDD Crossings, Pipeline Pigging Including Caliper And Intelligent Pigging
Projects
- DHDS For Visakh Refinery - L&T, Baroda
- Songo Songo Gas To Electricity Project Lot-2 - L&T ECC, Chennai
- GSPL Bharuch Jamnagar P/L Package-2 - Maytas Infra, Hyderabad
- Vilayat At GIDC Spurline Proj Of GSPL - Advance Infrastructure
- GSPL Bharuch Jamnagar P/L Package-1, Spread 2 - Essar Constructions, Mumbai
- Muscat Sohar Products Pipeline Project (MSPP) / Oman Logistics Company (OLC) / Oman - Valdel LLC, Muscat / Oman
- 45 Pipeline Replacment Project - Kalpataru Power Transmission Limited, India
- Reliance Jamnagar, DS & DP Malaysia, GAIL PATA Projects - R S Associates, Bangalore
- Balance Of Plant And Utilities For LPG Import Terminal Facilities Project At Haldia Of M/S BPCL - KPTL
- Engineering Services For POWER RECOVERY EXPANDER PACKAGE (Dprp) - RSA
- Relocation Of NRC’s Plant In Mumbai - Chemtex, Bangalore
- New Airline Fuel Depot Project For KAFCO - L&T ECC, Chennai
- Cairn Energy - WISUII Pump Foundation Design - L&T Valdel, Bangalore
- Ahmedabad Asset (PRP-AMD) Of ONGC - Kalpataru Power Transmission
- Balance Of Plants_LPG_BPCL - Kalpataru Power Transmission Limited, India
- Sulfur Block 2x29 TPD For Atyrau Refinery Phase II, Kazhakhstan - KazStroy, Gurgaon
- Dangote Refinery And Petrochemicals Project - RS Associates, India
- ERC, PRC, CGC- Compressors - RS Associates, India
- Linde Sibur Inter Connecting Piping Project - RS Associates, India
- Butane Treating Unit , EPCO, Texas - S&B Engineers & Constructors
- HD-5 Propane Basic Engineering, EPCO, Texas - S&B Engineers & Constructors
- C1513: Frac IV & V Project - S&B, Houston
- ETP Frac II, USA - S&B, Houston
- C1469 ETP Fractionator - S&B, Houston
- MSQ Upgradation Project Of IOCL - Punj Lloyd, Gurgaon
- Coke Drum System Package Of Bharat Oman Refineries, Bina/India - Naftogaz India, Noida
- II Nd HDS Reactor At HPCL, Vizag - L&T ECC, Chennai
- Ultra Low Sulfur Diesel Project Of CENEX, USA - S&B, Houston