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Detailed Engineering
Detailed Engineering
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Detailed Engineering

Implementing a project visualized by our customer.Valdel EC is well versed in the detailed engineering has implemented various projects. Oil and gas is the focal fields Valdel EC in detailed engineering.

FEED (Front End Engineering Design) documentation review, design calculations and analysis, preparation of data sheets, fabrication drawings, equipment layouts and piping general arrangements, earthing and lighting layouts, area classification drawings,instrumentation system architecture, logic diagrams, loop diagrams, technical specifications, piping isometrics, MTO’s. Etc developing the Plant operating manuals and Procurement engineering services such as RFQ, TBE, PR & Vendor document review comprises the activities in detailed engineering.

3D model review in the presence of EPC contractor, Customer / PMC and process licensor if any is done at various stages of the project. The final 3D model is delivered to the Customer at the end of the project. Through the course of engineering, the documents involved are transferred to external agencies and within Valdel EC through a state-of-the-art Electronic Document Management System.

Valdel EC has an excellent in-house team that is proficient to plan, execute and manage deliver quality detail engineering projects on time.

Process

  • Verification Of Basic Design Package
  • Perform A Simulation Study For Material & Energy Balance Check (If Required).
  • Site Survey As Applicable
  • Review/Update Heat And Mass Balances
  • Review/Updating Calculations
  • Verification Of Pump/Blower/Fans/Compressor Heads
  • PFD And P&ID Modification By Incorporating The Results Of Verification
  • Hydraulic Studies For Verification Of Line Sizes And Control Valve Pressure Drops
  • HAZOP Study- Participation, Incorporation And Close-Out Report
  • Incorporation Of HAZOP Recommendations In Process Design And P&IDs
  • Participate In Design And Model Review Meetings
  • Relief System Studies Including Verification Of Relief Load Calculations, Set Pressures, Flare Header Sizing, Etc
  • Review/Completion Of Equipment Data Sheets, Equipment Internals Like Trays, Demisters, If Required.
  • Providing Process Inputs To Other Engineering Disciplines
  • Tanks & Vessels PDS To Mechanical
  • Instrument Process Data Sheets To Instrumentation
  • Input To Electrical Load List
  • Input To Hazardous Area Classification Drawings
  • Carryout Technical Bid Analysis (TBA) And Give Recommendation For Purchase.
  • Carryout Vendor Drawing Review And Review Of Inter-Disciplinary Drawings/Documents.
  • P&IDs Finalization By Incorporating Manufacturer’s And Vendor’s Data And Interdisciplinary Detailed Engineering Details.
  • Preparation Of As-Built P&IDs
  • Preparation Of Pre-Commissioning, Commissioning And Operating Manuals
  • Coordination With Clients/Licensor/Vendors
  • Squad Check Of Inter Disciplines Documents
  • Participation In Project Review Meetings

 

Mechanical

  • Residual Basic Engineering
  • Request For Quotation (RFQ)
  • Vendor Offer Evaluation Involving
  • Preparation Of Technical Queries (TQ)
  • Technical Bid Evaluation (TBE)
  • Purchase Requisition (PR)
  • Vendor Drawing Review

 

Piping

  • Review And Updates Of Various Plans And Layouts
  • Review And Updates Of Project Specifications Related To Piping
  • Piping Design Detail Engineering
  • Flexibility Analysis For Critical Lines
  • Preparation Of Civil Loading Data, Civil Inputs Like Additional Steel Requirements
  • Support Design Based On Restraint Summary
  • Design Review Activities Like Clash Resolutions, Compliance To Statutory Requirements
  • Generation Of Isometrics, Piping GAD’s
  • Generation Of Piping Material Quantities

 

Civil & Structural

  • Design Of All Types Of Static & Dynamic Equipment Foundations
  • Design Of Technological & Process Structures, Pipe Rack Structures, Blast Resistant Buildings, Substation Building, Control Building And Their Foundations, Storage Sheds / Ware Houses With Supporting Crane Girders For EOT Crane Coming Under Various Industrial Plants.
  • Design Of Circular Platforms With Approach Ladder & Staircase For Vertical Columns, Reactors, Heaters Etc.
  • Design Of Retaining Walls, Reservoirs, Water Retaining Structures, Underground Valve Pits, Plant Roads, Pavements, Hard Standing, RCC Culverts, Pipe & Cable Trenches & Storm Water Drains For The Plant
  • 3D Modeling (PDS/PDMS/SP3D) Of RCC & Steel Structures & Extraction Of GA Drawings
  • Bar Bending Schedule For RCC Drawings
  • Fabrication Drawings For Steel Work Using TEKLA Software
  • TEKLA 3D Model For Steel And Concrete Works
  • As-Built Drawings

 

Electrical

  • Electrical Design Basis
  • Single Line Diagrams / Load List
  • System Study (Load Flow, Short Circuit, Motor Starting Study, Arc Flash Study, Harmonic Study Etc.)
  • Equipment Sizing & Design Calculations
  • Relay Co-Ordination And Setting
  • Equipment Specification And Data Sheets
  • Procurement Assistance For Electrical Equipment (RFQ/TBE & Vendor Drawing Review).
  • Electrical Trace Heating And Cathodic Protection System
  • 2D Layouts (Substation Equipment Layouts, Power, Lighting, Grounding And Cable Tray / Trench Layouts)
  • Hazardous Area Classification Schedule / Drawings
  • Control Schematic Diagrams & Interconnection Drawings
  • Cable Schedule & Bulk MTO
  • Factory Inspection (FAT)

 

Instrumentation

  • Instrument Design Basis/Criteria
  • Control Philosophy
  • Scope Of Work
  • Job Specification For DCS, ESD, PLC, FGS, Etc.
  • Job Specification For Instrumentation
  • Instrument Data Sheets
  • Control/Shutdown System Architecture
  • Control Room Layout
  • Typical Hook-Up Drawings
  • Instrument Schedules
  • Index I/O List Cable Schedule MTO
  • Sizing Of CV/PSV/FE/TW & Control Room Sizing
  • Cause Effect Chart / Interlock Logic Diagrams
  • Instrument Data Sheets
  • Installation Drawings
  • Instrument Installation Hook-Ups
  • Wiring Diagrams
  • Instrument Loop Diagrams
  • Layouts
  • Control Room Equipment Layout
  • Instrument Location Layout Plan
  • Instrument Cable Tray/Duct Layout
  • Fire & Gas Detector Layout
  • ESD/FSD And Fusible Plug Layout
  • MCT Layout

 

Pipeline

  • Pipeline Design Basis
  • Pipeline Scope Of Work
  • Pipeline Wall Thickness Calculation Report
  • Pipeline Stress Calculations At Road And Railway Crossings
  • Pipeline Stability Calculation
  • Pipeline Expansion Calculation
  • Pipeline Upheaval Buckling And Vacuum Design Calculation
  • Pipeline Hydrotest Plan
  • Pipeline Drying Calculation
  • Pipeline Seismic Analysis
  • Pipeline Material Take-Offs
  • Procurement Assistance Such As RFQ,TQ,TBA,PS And VDR For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tee, Field Joint Coating, Induction Bends, Mainline Valves, Casing Pipe, Insulators And End Seals
  • Data Sheet For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Mainline Ball Valves
  • Pipeline Material Specification For Line Pipe, Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Induction Bends, Mainline Valves, External Pipeline Coating, Field Joint Coatings, Concrete Weight Coatings.
  • Specification For Welding, Pipeline Construction, Inspection And Testing, Major Water Body Crossings By Trenching And HDD Method, Pipeline Crossing Road, Railway And Minor Water Crossings. Pipeline Pigging.
  • Pipeline Alignment Drawings
  • Pipeline Crossing Drawings And Typical Standard Drawings
  • Pipeline Route Map, Key Map And ROU Detail Drawing
  • Pipeline Station Approach Drawings
  • Pipeline Valve Pit Drawings
  • Vendor Document Review For HDD Crossings, Pipeline Pigging Including Caliper And Intelligent Pigging
  • DHDS For Visakh Refinery - L&T, Baroda
  • Songo Songo Gas To Electricity Project Lot-2 - L&T ECC, Chennai
  • GSPL Bharuch Jamnagar P/L Package-2 - Maytas Infra, Hyderabad
  • Vilayat At GIDC Spurline Proj Of GSPL - Advance Infrastructure
  • GSPL Bharuch Jamnagar P/L Package-1, Spread 2 - Essar Constructions, Mumbai
  • Muscat Sohar Products Pipeline Project (MSPP) / Oman Logistics Company (OLC) / Oman - Valdel LLC, Muscat / Oman
  • 45 Pipeline Replacment Project - Kalpataru Power Transmission Limited, India
  • Reliance Jamnagar, DS & DP Malaysia, GAIL PATA Projects - R S Associates, Bangalore
  • Balance Of Plant And Utilities For LPG Import Terminal Facilities Project At Haldia Of M/S BPCL - KPTL
  • Engineering Services For POWER RECOVERY EXPANDER PACKAGE (Dprp) - RSA
  • Relocation Of NRC’s Plant In Mumbai - Chemtex, Bangalore
  • New Airline Fuel Depot Project For KAFCO - L&T ECC, Chennai
  • Cairn Energy - WISUII Pump Foundation Design - L&T Valdel, Bangalore
  • Ahmedabad Asset (PRP-AMD) Of ONGC - Kalpataru Power Transmission
  • Balance Of Plants_LPG_BPCL - Kalpataru Power Transmission Limited, India
  • Sulfur Block 2x29 TPD For Atyrau Refinery Phase II, Kazhakhstan - KazStroy, Gurgaon
  • Dangote Refinery And Petrochemicals Project - RS Associates, India
  • ERC, PRC, CGC- Compressors - RS Associates, India
  • Linde Sibur Inter Connecting Piping Project - RS Associates, India
  • Butane Treating Unit , EPCO, Texas - S&B Engineers & Constructors
  • HD-5 Propane Basic Engineering, EPCO, Texas - S&B Engineers & Constructors
  • C1513: Frac IV & V Project - S&B, Houston
  • ETP Frac II, USA - S&B, Houston
  • C1469 ETP Fractionator - S&B, Houston
  • MSQ Upgradation Project Of IOCL - Punj Lloyd, Gurgaon
  • Coke Drum System Package Of Bharat Oman Refineries, Bina/India - Naftogaz India, Noida
  • II Nd HDS Reactor At HPCL, Vizag - L&T ECC, Chennai
  • Ultra Low Sulfur Diesel Project Of CENEX, USA - S&B, Houston
  • Capabilities

    Process

    • Verification Of Basic Design Package
    • Perform A Simulation Study For Material & Energy Balance Check (If Required).
    • Site Survey As Applicable
    • Review/Update Heat And Mass Balances
    • Review/Updating Calculations
    • Verification Of Pump/Blower/Fans/Compressor Heads
    • PFD And P&ID Modification By Incorporating The Results Of Verification
    • Hydraulic Studies For Verification Of Line Sizes And Control Valve Pressure Drops
    • HAZOP Study- Participation, Incorporation And Close-Out Report
    • Incorporation Of HAZOP Recommendations In Process Design And P&IDs
    • Participate In Design And Model Review Meetings
    • Relief System Studies Including Verification Of Relief Load Calculations, Set Pressures, Flare Header Sizing, Etc
    • Review/Completion Of Equipment Data Sheets, Equipment Internals Like Trays, Demisters, If Required.
    • Providing Process Inputs To Other Engineering Disciplines
    • Tanks & Vessels PDS To Mechanical
    • Instrument Process Data Sheets To Instrumentation
    • Input To Electrical Load List
    • Input To Hazardous Area Classification Drawings
    • Carryout Technical Bid Analysis (TBA) And Give Recommendation For Purchase.
    • Carryout Vendor Drawing Review And Review Of Inter-Disciplinary Drawings/Documents.
    • P&IDs Finalization By Incorporating Manufacturer’s And Vendor’s Data And Interdisciplinary Detailed Engineering Details.
    • Preparation Of As-Built P&IDs
    • Preparation Of Pre-Commissioning, Commissioning And Operating Manuals
    • Coordination With Clients/Licensor/Vendors
    • Squad Check Of Inter Disciplines Documents
    • Participation In Project Review Meetings

     

    Mechanical

    • Residual Basic Engineering
    • Request For Quotation (RFQ)
    • Vendor Offer Evaluation Involving
    • Preparation Of Technical Queries (TQ)
    • Technical Bid Evaluation (TBE)
    • Purchase Requisition (PR)
    • Vendor Drawing Review

     

    Piping

    • Review And Updates Of Various Plans And Layouts
    • Review And Updates Of Project Specifications Related To Piping
    • Piping Design Detail Engineering
    • Flexibility Analysis For Critical Lines
    • Preparation Of Civil Loading Data, Civil Inputs Like Additional Steel Requirements
    • Support Design Based On Restraint Summary
    • Design Review Activities Like Clash Resolutions, Compliance To Statutory Requirements
    • Generation Of Isometrics, Piping GAD’s
    • Generation Of Piping Material Quantities

     

    Civil & Structural

    • Design Of All Types Of Static & Dynamic Equipment Foundations
    • Design Of Technological & Process Structures, Pipe Rack Structures, Blast Resistant Buildings, Substation Building, Control Building And Their Foundations, Storage Sheds / Ware Houses With Supporting Crane Girders For EOT Crane Coming Under Various Industrial Plants.
    • Design Of Circular Platforms With Approach Ladder & Staircase For Vertical Columns, Reactors, Heaters Etc.
    • Design Of Retaining Walls, Reservoirs, Water Retaining Structures, Underground Valve Pits, Plant Roads, Pavements, Hard Standing, RCC Culverts, Pipe & Cable Trenches & Storm Water Drains For The Plant
    • 3D Modeling (PDS/PDMS/SP3D) Of RCC & Steel Structures & Extraction Of GA Drawings
    • Bar Bending Schedule For RCC Drawings
    • Fabrication Drawings For Steel Work Using TEKLA Software
    • TEKLA 3D Model For Steel And Concrete Works
    • As-Built Drawings

     

    Electrical

    • Electrical Design Basis
    • Single Line Diagrams / Load List
    • System Study (Load Flow, Short Circuit, Motor Starting Study, Arc Flash Study, Harmonic Study Etc.)
    • Equipment Sizing & Design Calculations
    • Relay Co-Ordination And Setting
    • Equipment Specification And Data Sheets
    • Procurement Assistance For Electrical Equipment (RFQ/TBE & Vendor Drawing Review).
    • Electrical Trace Heating And Cathodic Protection System
    • 2D Layouts (Substation Equipment Layouts, Power, Lighting, Grounding And Cable Tray / Trench Layouts)
    • Hazardous Area Classification Schedule / Drawings
    • Control Schematic Diagrams & Interconnection Drawings
    • Cable Schedule & Bulk MTO
    • Factory Inspection (FAT)

     

    Instrumentation

    • Instrument Design Basis/Criteria
    • Control Philosophy
    • Scope Of Work
    • Job Specification For DCS, ESD, PLC, FGS, Etc.
    • Job Specification For Instrumentation
    • Instrument Data Sheets
    • Control/Shutdown System Architecture
    • Control Room Layout
    • Typical Hook-Up Drawings
    • Instrument Schedules
    • Index I/O List Cable Schedule MTO
    • Sizing Of CV/PSV/FE/TW & Control Room Sizing
    • Cause Effect Chart / Interlock Logic Diagrams
    • Instrument Data Sheets
    • Installation Drawings
    • Instrument Installation Hook-Ups
    • Wiring Diagrams
    • Instrument Loop Diagrams
    • Layouts
    • Control Room Equipment Layout
    • Instrument Location Layout Plan
    • Instrument Cable Tray/Duct Layout
    • Fire & Gas Detector Layout
    • ESD/FSD And Fusible Plug Layout
    • MCT Layout

     

    Pipeline

    • Pipeline Design Basis
    • Pipeline Scope Of Work
    • Pipeline Wall Thickness Calculation Report
    • Pipeline Stress Calculations At Road And Railway Crossings
    • Pipeline Stability Calculation
    • Pipeline Expansion Calculation
    • Pipeline Upheaval Buckling And Vacuum Design Calculation
    • Pipeline Hydrotest Plan
    • Pipeline Drying Calculation
    • Pipeline Seismic Analysis
    • Pipeline Material Take-Offs
    • Procurement Assistance Such As RFQ,TQ,TBA,PS And VDR For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tee, Field Joint Coating, Induction Bends, Mainline Valves, Casing Pipe, Insulators And End Seals
    • Data Sheet For Line Pipe And Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Mainline Ball Valves
    • Pipeline Material Specification For Line Pipe, Pipeline Specialty Items Such As Insulation Joints, Barred Tee/Flow Tees, Induction Bends, Mainline Valves, External Pipeline Coating, Field Joint Coatings, Concrete Weight Coatings.
    • Specification For Welding, Pipeline Construction, Inspection And Testing, Major Water Body Crossings By Trenching And HDD Method, Pipeline Crossing Road, Railway And Minor Water Crossings. Pipeline Pigging.
    • Pipeline Alignment Drawings
    • Pipeline Crossing Drawings And Typical Standard Drawings
    • Pipeline Route Map, Key Map And ROU Detail Drawing
    • Pipeline Station Approach Drawings
    • Pipeline Valve Pit Drawings
    • Vendor Document Review For HDD Crossings, Pipeline Pigging Including Caliper And Intelligent Pigging
  • Projects
    • DHDS For Visakh Refinery - L&T, Baroda
    • Songo Songo Gas To Electricity Project Lot-2 - L&T ECC, Chennai
    • GSPL Bharuch Jamnagar P/L Package-2 - Maytas Infra, Hyderabad
    • Vilayat At GIDC Spurline Proj Of GSPL - Advance Infrastructure
    • GSPL Bharuch Jamnagar P/L Package-1, Spread 2 - Essar Constructions, Mumbai
    • Muscat Sohar Products Pipeline Project (MSPP) / Oman Logistics Company (OLC) / Oman - Valdel LLC, Muscat / Oman
    • 45 Pipeline Replacment Project - Kalpataru Power Transmission Limited, India
    • Reliance Jamnagar, DS & DP Malaysia, GAIL PATA Projects - R S Associates, Bangalore
    • Balance Of Plant And Utilities For LPG Import Terminal Facilities Project At Haldia Of M/S BPCL - KPTL
    • Engineering Services For POWER RECOVERY EXPANDER PACKAGE (Dprp) - RSA
    • Relocation Of NRC’s Plant In Mumbai - Chemtex, Bangalore
    • New Airline Fuel Depot Project For KAFCO - L&T ECC, Chennai
    • Cairn Energy - WISUII Pump Foundation Design - L&T Valdel, Bangalore
    • Ahmedabad Asset (PRP-AMD) Of ONGC - Kalpataru Power Transmission
    • Balance Of Plants_LPG_BPCL - Kalpataru Power Transmission Limited, India
    • Sulfur Block 2x29 TPD For Atyrau Refinery Phase II, Kazhakhstan - KazStroy, Gurgaon
    • Dangote Refinery And Petrochemicals Project - RS Associates, India
    • ERC, PRC, CGC- Compressors - RS Associates, India
    • Linde Sibur Inter Connecting Piping Project - RS Associates, India
    • Butane Treating Unit , EPCO, Texas - S&B Engineers & Constructors
    • HD-5 Propane Basic Engineering, EPCO, Texas - S&B Engineers & Constructors
    • C1513: Frac IV & V Project - S&B, Houston
    • ETP Frac II, USA - S&B, Houston
    • C1469 ETP Fractionator - S&B, Houston
    • MSQ Upgradation Project Of IOCL - Punj Lloyd, Gurgaon
    • Coke Drum System Package Of Bharat Oman Refineries, Bina/India - Naftogaz India, Noida
    • II Nd HDS Reactor At HPCL, Vizag - L&T ECC, Chennai
    • Ultra Low Sulfur Diesel Project Of CENEX, USA - S&B, Houston

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